46 • PARTS BREAKDOWN
Customer Service
1-800-445-3988
Refer to Service Bulletin: SB-2-473 or SB-2-199
GTi
®
Millennium HVLP
Pressure/Suction Feed
DETAIL #8
3-Piece Needle Packing
Assembly
NOTE: See page 52 for TGC-545
Suction Cup parts breakdown.
192137 (GTI-5033-2000)
#2000 Cap
191574 (KK-5033-46MP)
#46MP Cap
Air Cap Test Kit
170159 (GTI-520P-11),
170165 (GTI-546P-14),
170161 (GTI-620S)
• 192227 (KK-5058-2) Gun Repair Kit includes a quantity of necessary parts.
+ Use medium strength thread sealant (i.e. Devcon #2242 Blue or equal) on threads.
Suffixes: -K5 designates kit of multiple parts. Example: JGA-4035-K5 is a kit of 5 packings.
Ref. Ind. Parts
No. Order No. Model No. Description Required
1 — — Air Cap 1
2 191972 JGA-156-K10 Spring Clip (Kit of 10) 1
3 192042 GTI-3 Air Cap Retaining Ring 1
4 See Chart 1 See Chart 1 Air Cap and Retaining Ring 1
5 See Chart 2 or 3 See Chart 2 or 3 Fluid Tip 1
• 6 192179 GTI-33-K5 Baffle Seal (Kit of 5) 1
7 See Chart 1 See Chart 1 Baffle Assembly 1
• 8 192109 JGA-4035-K5 Packing (Kit of 5) 1
9 190893 34411-122-K10 Packing Nut 1
10 192051 GTI-405 Spreader Valve 1
11 See Chart 2 or 3 See Chart 2 or 3 Fluid Needle 1
•12 190161 JGS-72-K10 Gasket Kit (Teflon) (Kit of 10) 2
13 — — Body Bushing 1
•14 — — Fluid Needle Spring 1
•15 — — Spring Pad 1
16 190894 MBD-19-K10 Spring and Pad (Kit of 10) 1
17 192043 GTI-414 Needle Adjusting Screw 1
18 192139 KK-5059 Bushing, Spring, Pad & Knob Kit 1
•19 — — Air Valve Spring 1
•20 — — Air Valve 1
21 — — Air Valve Body 1
•22 — — U Cup Seal 1
•23 — — Washer 1
•24 — — Snap Ring 1
25 190780 JGS-449-1 Air Valve Assembly 1
+26 190287 P-MB-51 Air Inlet Nipple 1/4" NPS(M) 1
27 — — Trigger Stud Screw 1
28 — — Trigger Stud 1
29 190889 JGS-478 Stud and Screw Kit 1
30 — — Trigger 1
31 191943 JGS-477-1 Trigger Stud, Screw Kit 1
•32 — — Fluid Inlet Gasket (Teflon) 1
33 — — Locknut 1
+34 — — Fluid Inlet Adapter 1
35 190888 JGA-4042 Fluid Inlet, Gasket, Nut Kit 1
•36 — — Retaining Clip 1
•37 — — Seal 1
•38 — — Pin 1
39 192229 GTI-428-K5 Clip, Seal & Pin (Kit of 5 Each) 1
40 192140 KK-5060 Air Cap Cleaning Kit 1
Chart 2 (Suction)
Fluid Needle Fluid Needle
Order No. Model No.
192054 GTI-413
Fluid Tip Fluid Tip Tip Size I.D.
Order No. Model No. in. mm
192124 GTI-213-12 .047 1.2
192134 GTI-213-13 .051 1.3
192044 GTI-213-14 .055 1.4
192135 GTI-213-15 .059 1.5
192045 GTI-213-16 .063 1.6
192046 GTI-213-18 .070 1.8
192047 GTI-213-20 .079 2.0
192132 GTI-213-22 .086 2.2
•NOTE: Gun Repair Kit 192227
(KK-5058-2) Contains:
Ref. No. Description Qty.
6 Baffle Seal 1
8 Packing 1
12 Gasket Kit 2
14 Fluid Needle Spring 1
15 Spring Pad 1
19 Air Valve Spring 1
20 Air Valve 1
22 U Cup Seal 1
23 Washer 1
24 Snap Ring 1
32 Fluid Cup Gasket 1
36 Retaining Clip 1
37 Seal 1
38 Pin 1
Chart 3 (Pressure)
Fluid Tip and Needle Tip Size I.D.
Order No. Model No. in. mm
191517 JGA-4045-FF .055 1.4
191518 JGA-4045-FX .043 1.1
Fluid Tip and Needle Reference
If this No. If this No. Matched Fluid
is on Needle, is on Tip, Tip and Needle
order order Assembly
JGA-402-FF AV-2120-FF JGA-4045-FF
JGA-402-FX AV-2120-FX JGA-4045-FX
Chart 1 (Air Cap and Baffle Combinations)
No. Stamped on Parts Set CFM@ Cap Pressure
Air Cap Ref. No. 4 Ref. No. 7
Part No. Baffle Air Cap Baffle Assy. 2 PSI 4 PSI 6 PSI 8 PSI 10 PSI
2000
(Not Stamped)
GTI-407-2000 GTI-425 7.3 10.4 12.8 14.7 16.5
46MP 46 GTI-407-46MP
*JGPV-401-46-50
8.5 13.0 16.5 19.8 22.5
NOTE: Baffle Seal NOT used with GTI-546P gun (46MP air cap).
26*
Air Inlet Nipple
1/4″ NPS(M)
(Torque to 15 ft. lbs.)
* Use medium strength thread
sealant (i.e. Devcon #2242
Blue, or equal) on threads.
Fluid Inlet Nipple,
3/8˝ NPS(M)
(Torque to
20-25 ft. lbs.)
34+
33
32
35
30
31
28
27
29
Fluid Tip
(Torque to
15-20 ft.lbs.)
24
23
22
21
20
19
12
25
3
2
5
7
1
4
10
36 37 38
39
11
12
13
14
15
17
16
18
8
(See
Detail #8)
9
192140 (KK-5060)
Air Cap Cleaning Kit
Consists of:
2 brushes & 1 wirepick.
Helps keep air cap clean
and performing properly.
NOTE: Included with GTI-620S
and GTI-520P models only.
40
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